Elastomers

Power Section Elastomers

Oil-Based Muds:

Oil-based muds and muds that contain oil can reduce stator life.  The degree of stator damage depends on the specific chemistry of the oils used. Some oils react very little with elastomers while others are highly reactive. Tests for mud-elastomer compatibility may be conducted with the fluids are anticipated.  Contact your Dyna-Drill® representative for testing in your specific application.  Due to severe degradation of elastomers exposed to drilling fluids above 260 F, Dyna-Drill® strongly recommends that elastomer compound selection be based on fluid compatibility testing.

Mud Additives:

Certain mud additives, such as emulsifiers, corrosion inhibitors, and scavengers, can (even in very small quantities) cause elastomer failure.

Water-Based Muds:

The adhesives used to bond elastomers can undergo hydrolysis when exposed to water, especially at temperatures in excess of 200 F.  Bond-strength degradation can trigger a multitude of problems from minor to catastrophic.  Selecting stator rubber compounds in water-based systems should be based on the recommendations in the “Power Sections” table below.

Emulsified Systems:

Emulsified systems that contain a mixture of oil and water require laboratory testing for a specific application.  A balance is required for the swell resistance of an HSN versus the bond strength of an NBR.

 

Stator Rubber Compound Selection for Water-Based Drilling Fluids

Stator Rubber Compound Selection for Oil-Based Drilling Fluids

Elastomer

Type

General Description and Application

Below 200 F

200 F to 260 F

Above 260 F

Below 200 F

200 F to 260 F

Above 260 F

NBR-1A

Medium Acrylonitrile NBR

Good oil and abrasion resistance. Good mechanical and superior dynamic properties.  Excellent in water-based drilling fluids.

Recommended

Recommended

Limited Life

Recommended

Limited Life

Not Recommended

NBR-HR

Medium Acrylonitrile NBR

High hardness NBR compound similar to NBR-1A.  Stators will delivery at least 50% more torque compared with conventional compounds.

Recommended

Recommended

Limited Life

Recommended

Limited Life

Not Recommended

HSN-38

Medium-High Acrylonitrile NBR

Excellent oil resistance.  Excellent mechanical and dynamic properties.  Water-based fluids can weaken the bond to the stator tube.

Limited Life

Not Recommended

Not Recommended

Recommended

Recommended

Limited Life

 

PC Pump Elastomers

Elastomer

Type

General Description and Application

Temp Limit

Wear Resist

H2S Resist

CO2 Resist

Aromatic Resist

Water Resist

Hardness (Shore A)

NBR-1A

Medium Acrylonitrile NBR

Good oil and abrasion resistance. Good mechanical and superior dynamic properties.  Good for up to 25°API oil, 2% H2S and 2-3% sand by volume.

90° C

Average

Fair

Average

Fair

Excellent

70-75

NBR-OR

High Acrylonitrile NBR

Excellent oil resistance. Superior mechanical and dynamic properties. Good for oil gravity of up 35°API, 3-5% H2S and 2-3% Sand cut.

125° C

Average

Excellent

Excellent

Excellent

Average

70-75

NBR-SR

Medium-High Acrylonitrile NBR

Excellent oil and abrasion resistance. Excellent mechanical and dynamic properties. Good for up to 25°API oil, 5% sand cut, 2% H2S.

80° C

Excellent

Fair

Excellent

Fair

Excellent

55-60

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